Mold Injection<\/p>\n<\/div><\/div><\/div><\/div><\/div>
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We design and build plastic molds with high precision and very high quality. State-of-the-art machinery and careful mold design enable customers to achieve the highest precision in thermoplastics injection molding processes for their company. <\/p>\n
Moldflow analysis and co-engineering with the Customer guide the entire design, optimizing cost and time to mold delivery.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
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Moldflow analysis and preliminary study<\/p>\n
We perform plastics printing simulations and Moldflow analysis by quickly defining the optimal design for each mold.<\/p>\n<\/div><\/li>
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\nMolds for plastics up to 55 tons<\/p>\n
We make plastic processing molds for all industries, with a maximum weight of 55 tons.<\/span><\/p>\n<\/div><\/li>
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\nSpecialists for the construction and furniture industry<\/p>\n
We work with companies in many industries and specialize in making molds for plastic components for furniture, design and building materials.<\/h3>\n<\/div><\/li>
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\nTesting and quality control<\/p>\n
Each mold before delivery is cold and hot tested up to 100\u00b0. The tightness of the cylinders is tested up to 260 Bar pressure <\/span>.<\/h3>\n<\/div><\/li><\/ul><\/div><\/div><\/div><\/div>
We have developed the projects of large Italian and foreign companies!<\/h3>\n<\/div><\/div><\/div>
Contact us<\/span><\/a><\/div><\/div><\/div><\/div><\/div>Why choose SCS<\/h2>\n
So many companies over the years have turned to us for the design and construction of plastic molds. Quality, precision and efficient delivery times distinguish the success of every project developed. <\/p>\n
What distinguishes us from the Competirors:<\/h2>\n
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- Client involvement in the design phase;<\/span><\/li>\n
- feasibility study and Moldflow analysis carried out with the utmost care for the success of the project;<\/span><\/li>\n
- Molding test and verification of each mold component;<\/span><\/li>\n
- Accurate time estimation and on-time delivery;<\/span><\/li>\n
- After-sales service with mold maintenance and repair.<\/span><\/li>\n<\/ul>\n<\/div><\/div><\/div><\/div><\/div>
<\/div>\nClients choose us because of the reliability and care we show in every project.<\/span>\n<\/div>\n
<\/span><\/p>\nSCS<\/b> has developed projects<\/b> with major TIER1 and TIER2 suppliers of<\/h3><\/div>
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<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>How we design plastic injection molds<\/p>\n
We carry out the evaluation of technical solutions available to achieve the Customer’s objectives and requirements in plastic molding.<\/p>\n
Here are the stages in which the design of a plastic injection mold is developed:<\/p>\n<\/div><\/div><\/div>
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<\/span><\/div>Feasibility Study<\/a><\/h3><\/div><\/div><\/div>
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<\/span><\/div>Co-Engineering<\/a><\/h3><\/div><\/div><\/div>
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<\/span><\/div>Reverse Engineering<\/a><\/h3><\/div><\/div><\/div><\/div><\/div>
<\/div>Main clients with whom we have developed projects
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<\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>Construction of plastic molds<\/p>\n
After design development, the project enters the production phase, with the actual construction of the plastics mold.<\/p>\n
We carry out the project by following precise processing steps, starting with quality control on the raw materials that will form the injection mold. This starts the process of preparing and squaring the mold, which then begins to take shape. <\/p>\n
The steel block that will form the mold for processing plastics goes through these stages:<\/p>\n<\/div><\/div><\/div><\/div><\/div>
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Drilling<\/h2><\/div><\/div><\/span><\/div><\/div><\/div>
Making cooling circuits and drilling the mold at strategic points. Essential to ensure accurate and imperfection-free molding of plastic. <\/p>\n<\/div><\/div><\/div><\/div><\/div>
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Roughing<\/h2><\/div><\/div><\/span><\/div><\/div><\/div>
The injection mold passes into the milling and turning departments to be roughened from excess material and take its final shape.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
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finish<\/h2><\/div><\/div><\/span><\/div><\/div><\/div>
Final milling allows the surface of the mold to be finished, particularly in all components that will come into contact with the plastic materials.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
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Polishing<\/h2><\/div><\/div><\/span><\/div><\/div><\/div>
The making of injection molds involves a final step, polishing. The parts of the mold that will come into contact with the plastic material are lapped and polished to a mirror finish. In this way, we guarantee a superior yield during molding. <\/p>\n<\/div><\/div><\/div><\/div><\/div>
Mold assembly and quality control<\/b> <\/p>\n
Before being delivered, each plastic mold undergoes functional testing to verify quality and achievement of the characteristics required by the Customer.<\/p>\n
Mold components once polished are ready to face the assembly and testing phase. Through mold testing presses, the plastic injection molding process is simulated by testing closures at strategic points with centesimal and Prussian Blue probes. <\/p>\n
To pass quality control, each mold is tested cold and hot, up to a temperature of 100\u00b0. Tightness checks are also carried out on cylinders with a pressure of up to 260 bar. <\/p>\n
Thanks to these checks, the Client receives a perfectly tested and functioning mold, ready to be used by the company for molding plastic materials.<\/p>\n<\/div><\/div><\/div>
Repair and maintenance<\/b><\/p>\n
We carry out periodic overhaul and maintenance of injection molds to ensure optimal performance for the Customer during production.<\/p>\n
In the case of molds worn out or damaged during the molding process, we carry out timely repair work so as to return the mold to the Customer in a short time.<\/p>\n<\/div><\/div><\/div><\/div><\/div>
We have developed the projects of large Italian and foreign companies!<\/h3>\n<\/div><\/div><\/div>
- feasibility study and Moldflow analysis carried out with the utmost care for the success of the project;<\/span><\/li>\n
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